As an important equipment for sheet metal processing, Cut To Length Line will inevitably encounter various faults during operation. In order to ensure the stable operation of the equipment and efficient production, we need to have an in-depth understanding of common failures, and take corresponding professional solutions.
1. Mechanical failure
Mechanical failure is a common failure of the leveling machine, mainly including blade wear, transmission system failure, positioning device failure and so on. These failures will lead to a decline in the precision of the equipment, cutting length is not allowed and other issues. For mechanical failure, we should first check the wear and tear of the equipment, and timely replacement of severely worn parts, such as blades, bearings and so on. At the same time, the transmission system and positioning device of the equipment should be calibrated and debugged regularly to ensure its precision and stability.
2. Electrical failure
Electrical failure is also a common type of failure of the leveling machine, such as motor failure, control system failure and so on. These failures will lead to equipment can not start, unstable running speed and other problems. For electrical failure, we should first check whether the power supply and motor of the equipment are normal, and if there is any abnormality, it should be replaced or repaired in time. At the same time, the control system should be troubleshooting and debugging to ensure the accuracy and stability of the control parameters.
3. Hydraulic failure
Leveling machine in the operation process, the hydraulic system is also prone to failure, such as unstable oil pressure, oil blockage. These failures will lead to equipment action is not smooth, shear strength is not enough and other problems. For hydraulic failure, we should first check whether the cleanliness and oil level of the hydraulic oil are normal, and if there is any abnormality, it should be replaced or supplemented in time. At the same time, the oil circuit is cleaned and unblocked to ensure the normal operation of the hydraulic system.
4.Operation failure
Operation failure is mainly due to improper operation or mis-operation caused by, such as setting the parameters of the wrong, chaotic operation sequence. These faults will lead to equipment can not run normally or produce abnormalities. For operation failure, we should strengthen the training and management of operators to improve their operation skills and safety awareness. At the same time, detailed operating procedures and precautions should be formulated to ensure that the operators can operate the equipment correctly and in a standardized manner.
