1. storage table: used for the raw material to be processed, also called raw material standby place, usually customized 1-2.
2. Roll transport cart: transport the raw material to be stored in the storage table into the uncoiler, and put the raw material into the uncoiler through the functions of rising, falling, moving back and forth, etc. It usually adopts visual/manual mode, or it can be made into a fully automatic “V” plane or roll plane.
3. Uncoiler: usually a single cantilever type, such as raw material weight is large, need to be added at the end of the uncoiler drum auxiliary support, uncoiler seat usually has a parallel direction along the single before and after the movement of the function, can effectively and quickly complete the raw material centering, usually visual/backward mode, can also be made into a full-automatic auto-centering, but the need to increase the cost of expensive fees.
4. Clamping, leveling and plate head shear: Clamping wheel is usually hydraulic, pneumatic and electric lifting devices, leveling machine is usually electric lifting and worm gear structure to ensure the stability of the lifting and positioning, the plate head shear is usually hydraulic shearing machine to ensure that the raw material into the end of the disc shear flush. The drive is generally driven by a stepless speed motor to ensure that the machine's line speed is smooth and synchronized.
5. Live set of pits: also known as raw material storage buffer pit, usually 2 to 4 meters in depth, length of 3 to 4 meters, as raw materials in the clamping and longitudinal shear speed matching buffer device, usually hydraulic electric lifting of the transition platform, the raw materials into the clamping and side to guide the device, the transition plate is generally used as the raw material contact with the transition surface of the rollers and scratch-resistant materials.
6. Side guide and clamping device: side guide is as raw materials in the fast forward lateral positioning device, usually using a vertical roller type or vertical plate structure, to ensure that the raw materials in the longitudinal shear of the transverse positioning, do not appear to run and cause the finished product shear width is bad; clamping device is generally used in the rollers, to ensure that the raw materials before shear the spreading of the sex.
7. Slitting machine, as the core device of this production line, cuts different widths of finished products through different combinations of blades and spacers. The precision of the slitting knife shaft is very high. Its longitudinal runout, lateral deflection and its mechanical strength all determine the accuracy of the slitting products. The precision requirements of its accessories, such as round blade and blade spacer, also determine the accuracy of the slitting product and the time of knife arrangement, which directly affects the processing output. The rewinding method generally has two kinds of rewinding: rubber ring rewinding and pressure plate rewinding, and the positioning of blade and blade spacer has nut positioning and more expensive hydraulic shaft locking, etc. The rewinding method has two kinds of rewinding: rubber ring rewinding and pressure plate rewinding.
8. Transition platform: transition platform is the transition to the finished product sheared transition to the finished set of buffer pits within the device, the requirements of its close to the part of the disc shear can be lifted up freely, to facilitate the blade row group and finished product quality measurement and other functions, in the fixed portion of the end of the material pressure plate device to prevent the finished product after the shear fall into the live set of pits to form a mess with the knots.
8. Scrap edge rewinding machine: The scrap edge rewinding machine adopts the disc type collecting device to rewind the scrap edge into bundles after material shearing, in order to facilitate the storage and transportation of the scrap edge wire, generally supplemented with screw-type guiding device or cam linkage-type guiding device, which adopts the drive of infinitely variable speed and tension-controlled motor drive, supplemented with emergency stop brakes, and there are two ways of manual unloading and automatic unloading.
9. Front separating device: The front separating device is to separate the finished products before they enter the tension production station, so that the finished belts will not be cross-belted and stacked when they are squeezed by tension, generally consisting of twofold separating and positioning and anti-skipping belt press wheels, and the front section adopts a separating shaft which can be lifted and lowered, so that it can prevent plastic deformation of the pressed plate due to the press wheels, and the separating shaft adopts a movable guide rail which can be conveniently and flexibly pulled out by the separating shaft sliding, in order to be helpful for The separating shaft adopts movable guide rail, which can be easily and flexibly pulled out to facilitate the row grouping of partition.
10. Former separation device: The former separation device is to separate the finished products before they enter the tension production station, so that the finished products will not be cross-banded and stacked when they are squeezed by the tension, and it is generally composed of a two-fold separation and positioning and anti-skipping belt press wheels, and the former section adopts a separating shaft which can be lifted and lowered, which prevents plastic deformation of the pressed plate due to the press wheels, and the separating shaft adopts a movable guide rail, which can be conveniently and flexibly pulled out by the separating shaft sliding, so as to facilitate The separating shaft adopts movable guide rail, so that the separating shaft can be pulled out flexibly and conveniently to facilitate the row grouping of separating sheets.
11. Tension generating station: Tension generating station is divided into plate tension station, belt tension station and roller tension station, which usually adopts adjustable hydraulic pressure to lift and lower the pressure to achieve the function of generating tension, while the belt type and roller type adopts sliding friction resistance to generate tension.
13. Rewinding machine: rewinding machine, also known as finished product rewinding machine, is the split-shear finished product rewinding into a roll of equipment, rewinding drum can be ups and downs structure, to facilitate the smooth withdrawal of finished products, attached to the separation device to prevent the finished product with the intersection of the belt, the stacked belt and the finished product end of the roll flat, hydraulic lifting, supplemented by the counterbalance valve in the finished product more and more large can be counterbalance to the automatic rise of the push plate device hydraulically driven, the finished product will be taken from the drum on the The push plate device is hydraulically driven to push out the finished tape smoothly from the take-up reel. When collecting heavier rolls, auxiliary support devices are used. The drive motor is driven by a constant power motor to ensure that the winding power is maintained when winding large rolls of material and to ensure that the tape does not tower. A quick braking brake prevents the belt from pulling the knife.
