KINGREAL STEEL SLITTER is a professional manufacturer of COIL SLITTING MACHINE in China, which is able to provide all kinds of accessories according to customers' requirements, including Steel Spacers For Coil Slitting Line, spacers, blades and rubber. Welcome to contact us.
Metal spacer, also known as knife pads, fixed-pitch sleeve, which should have a high degree of precision, wear resistance, acid and alkali resistance and so on, so as to ensure the accuracy of the slitting size of the longitudinal shear and long-time use of the precision of the invariance. KINGREAL production of metal spacer using high-quality steel 40CM0, 65Mn and other materials by forging, heat treatment, elimination of internal stress, blackening, phosphating, fine grinding, ultra-precision grinding, demagnetization and become, in the use of Coil Slitting Machine has no deformation, no rust, no adhesion of iron filings, as well as wear-resistant production characteristics.
Ultra-light isolation sleeve in the maintenance of the same rigidity under the premise of turning (drilling) steel sleeve bore, greatly reducing the weight of the isolation ring. The thickness of the isolation sleeve ranges from 0.1-200mm, for special requirements, KINGREAL uses the German double-sided high-precision lapping machine, the thickness of the isolation sleeve can reach ±0.001mm, /0.002 within the hardness of HRC55-60°C. The thickness of the isolation sleeve can reach ±0.001mm, /0.002 within the hardness of HRC55-60°C, the thickness of the isolation sleeve can reach ±0.001mm.
1. Improved cutting accuracy
The spacer improves slitting accuracy by ensuring that the blades are in the correct position to cut, through precise sizing and spacing. This is particularly important for demanding slitting operations, where errors can be effectively minimized.
2. Increased blade stability
The spacer provides additional support to prevent the blade from shifting or wobbling during high-speed rotation. This not only extends blade life, but also ensures consistent cut quality. The spacer creates a cushion between the blades, reducing direct friction and collision between the blades and preventing blade damage. This is important for extending blade life and reducing maintenance costs.
3. Easy adjustment and replacement
The use of spacers allows for quick and easy adjustment of blade spacing to accommodate different widths of slitting. At the same time, the replacement of the spacer is relatively simple, reducing the time for equipment commissioning and maintenance.
1. You need to make sure that the slitting machine is completely disconnected from the power supply, and take safety measures to prevent the equipment from starting accidentally.
At the same time, remove debris and obstacles in the working area to keep the working environment tidy.
Disassemble the knife set
2. Next, use the appropriate tools to loosen the fasteners (e.g., bolts or nuts) securing the knife set. Wear safety measures such as protective gears and carefully remove the blade of the slitter and place it in a clean place to prevent damage or contamination.
3. Remove the old spacer set from the knife shaft. Be careful to handle gently to avoid damage to the blade or knife shaft. Inspect the knife shaft and other related parts for wear or damage and replace or repair as necessary. Clean the knife shaft with appropriate cleaners and tools to ensure that it is free of dust and impurities.
4. Select the proper spacer size and material according to the slitting requirements. Install the new spacer on the cutter shaft, making sure that the spacer is correctly positioned and fits tightly on the cutter shaft.
5. Reinstall the blades onto the cutter shaft, making sure that the spacing between each blade and the spacer is correct. Retighten the knife set fasteners with a tool to ensure that the blades and spacers are securely fastened. Adjust the spacing between the blades and spacers as necessary to ensure compliance with the slitting requirements.
Finally, turn on the power and test run to observe the slitting effect to ensure that the equipment works properly and the cutting accuracy meets the requirements.
One of the biggest features of this KINGREAL coil slitting machine is its high speed, which can reach up to 220m/min through the use of flying shears type. KINGREAL high speed steel coil slitting machines are designed to slit rolls of various materials into specific widths and rewind them. As a manufacturer focusing on the production of slitting machines for more than 20 years, KINGREAL will design customized slitting machines according to the different needs of customers.
